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The system needed to handle both 40” x 48” CHEP and GMA pallets with unit loads up to 2,500 lb. In this type of application, conveyor design is about more than moving pallets from point A to point B. Every component must be selected with the freezer environment, pallet variation, automated handling requirements, pallet weight, system integration, and long-term durability in mind.
For AEC, the challenge was to provide a reliable conveyor solution that could perform in extremely low temperatures while integrating smoothly into the overall automated system. The design also needed to support the customer’s pallet handling process while accounting for the extra demands of forklift interaction, pallet positioning, equipment protection, and system durability.
Another important part of the project was Alba’s ability to provide solid models — 3D CAD models — for the conveyor equipment. These models allowed AEC to integrate Alba’s conveyor into its pallet down-ender design and present the system clearly during the customer design review process. Instead of relying only on 2D views, AEC could show the customer how the equipment would fit into the complete automation layout.
Alba provided a rugged conveyor package designed for the application, including chain driven live roller conveyors, thru-frame transfers, thru-drive-side transfers, hydraulic actuated chain transfers, low-temperature rated sections, heavy-duty pallet guides, forklift backstops, forklift guards, adjustable end stops, and end stops with fork cutouts. Selected conveyor sections were built with freezer-duty low-temperature lubrication and SuperLube grease for the bearings, helping support reliable operation in the cold environment.
For cold storage applications, experience matters. AEC brought years of knowledge in freezer and cold storage environments, while Alba supplied the heavy-duty conveyor equipment and application-focused features needed to support a complete integrated solution.
When pallet handling systems are expected to perform in demanding freezer conditions, rugged construction and thoughtful engineering make all the difference.
Alba Manufacturing is your full-service conveyor manufacturer for all your pallet handling applications. Contact us to locate your nearest Alba Partner Network Member to assist with your next project at 866.252.2634 or visit our website at www.albamfg.com.
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